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Showing posts from December, 2023

Maintenance method for roller extrusion granulator in fertilizer production line

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  Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable. The investment in fully automatic pig manure   organic fertilizer equipment   can be large or small, and the specific situation needs to be combined with annual production. Equipped with a production line, workers do not need to be equipped too much. Compound fertilizer production equipment  is a type of equipment that uses chicken, pig, cow, sheep manure, urban sludge, etc. as the main raw materials, and adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances. Rice bran, yeast, soybean meal, ...

Investment in building a fertilizer production line in a compound fertilizer production plant

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  The  double roller press granulator  is a common granulation equipment for  organic fertilizer production line , which is composed of two relatively rotating rolls. The grooves of the particle size required by customers are distributed on the surface of the roller skin. The material enters the organic fertilizer extrusion granulator and is processed into granular organic fertilizer after being extruded by two rollers. Organic fertilizer roller extrusion granulator without drying process production, room temperature granulation, one molding. With less investment, good economic benefits; Small power reliable operation, no three wastes emissions, stable operation, easy maintenance, reasonable process layout, advanced technology, low production cost. Which parts of the roller extrusion granulator are composed of? The organic chemical frame, motor, reducer, engine, crushing and other parts of roller extrusion pelletizer are composed. Maintenance and precautions for...

How to choose a good organic fertilizer equipment manufacturing factory for farms?

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  1, the strength of manufacturers. As we all know, when we buy any goods, the choice of well-known brand products is guaranteed in all aspects. Similarly, the choice of  organic fertilizer equipment  manufacturers is also the same truth, the market is not lack of many small manufacturers to compete with large manufacturers, then their main competitiveness may be the price. A small factory can do the same equipment cheaper than a big factory, so the reason is self-evident. Therefore, it is best to conduct field research and use the most intuitive method to judge. 2, organic fertilizer equipment quality. The organic fertilizer equipment of small factories is no different from that of large factories in appearance, but there are still great differences in the overall production process, research and development level, and actual use effect of  organic fertilizer production lines , and the values of manufacturers are not the same. Some manufacturers may be in order to m...

Technical advantages of mushroom residue organic fertilizer production line

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  Mushroom residue contains abundant nutrients needed by organisms, such as straw, cow manure, and mushroom residue, which are rich in crude protein, crude fiber, crude fat, calcium, phosphorus, and amino acids. It can be said that the growth of plants is a green source of fertilizer. So how can the technology and equipment of the mushroom residue   organic fertilizer production line   achieve the transformation from waste residue to organic fertilizer? Mainly from its technology and process equipment. The first step in processing organic fertilizer with mushroom residue is to utilize composting fermentation technology. The use of microbial engineering technology in the composting process to ferment and differentiate padding rich in livestock and poultry manure, combined with the form of biological fermentation bed pig farming, is also a new path for harmless disposal of manure. It is a production line that mixes pig manure with sawdust, straw, wood chips, rice husks, and...

Organic fertilizer production line promotes environmental protection development in agriculture

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  As an environmentally friendly agricultural production material, organic fertilizer has been paid more and more attention and recognized by farmers and agricultural experts. The organic fertilizer production line, as the core of organic fertilizer production, is injecting new vitality into environmentally friendly agriculture.  Organic fertilizer production line  is a set of equipment specially used for organic waste treatment and organic fertilizer production. Its core raw materials are waste organic matter, such as crop straw, livestock manure and so on. These organic matter is converted into organic fertilizer by  organic fertilizer equipment   to avoid the accumulation of waste and environmental pollution. Through the processing of organic fertilizer production lines, these wastes can be converted into organic fertilizer, and the resource utilization of waste can be realized and the efficiency of resource utilization can be improved. The use of organi...

The price and granulation raw materials of pig manure organic fertilizer production lines

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  The price of pig manure   organic fertilizer production line   is mainly based on the output selected by the customer. The price varies depending on the equipment configuration. We will design a suitable organic fertilizer production and processing production line according to the customer's needs in detail. We can also make appropriate plans based on the investment budget. The prices of organic fertilizer production and processing production lines with different output levels also vary. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate equipment configuration for the organic fertilizer production line based on the expected investment. The pig manure  organic fertilizer production lines  has ...

The process flow of producing fertilizer using sheep manure organic fertilizer production line

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  The process flow of producing fertilizer using sheep manure organic fertilizer production line 1. Raw material preparation First, fresh sheep manure is collected and properly broken and screened to facilitate subsequent processing. At the same time, according to the production needs, an appropriate amount of auxiliary materials can be added, such as sawdust, straw, etc., to improve the texture of the fertilizer and increase the nutrient content. 2. Fermentation treatment Put the prepared raw materials into the fermenter of the  organic fertilizer production line , control the appropriate temperature and humidity, and carry out the fermentation treatment. This process helps to kill pathogenic bacteria, eggs and other harmful substances, while organic materials are fully decomposed and transformed to form a good fertilizer texture. 3, granulation molding After the fermentation treatment is completed, the fertilizer material is transported to the  organic fertilizer granul...

How much does it cost to build a small organic fertilizer production line

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  How much does it cost to invest in a small-scale   organic fertilizer production line ? The investment for a small-scale organic fertilizer production line can be large or small. If producing powdered organic fertilizer for processing, only one fermentation equipment, crusher, and screening machine need to be invested. If producing granular organic fertilizers, it is necessary to add organic fertilizer granulators, dryers, and small-scale organic fertilizer production lines. Generally, cooling machines are not required for production. The construction site can be large or small, and generally requires 3 to 5 acres of land. The small-scale  organic fertilizer production line  has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, a...

How to improve the equipment granulation efficiency in organic fertilizer production lines

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  Organic fertilizer production line  equipment plays an important role in agricultural production, but sometimes the problem of slow running speed occurs, which affects the production efficiency. In order to improve this problem, we can start from the following aspects. 1. Optimize the design of  organic fertilizer equipment . By changing the structure of the equipment and reducing the volume of the equipment, the weight of the equipment can be reduced, so as to reduce the operation resistance and improve the operation speed. In addition, optimizing the material and manufacturing process of the equipment parts can improve the wear resistance and corrosion resistance of the parts and extend the service life of the equipment. 2, improve the lubrication level of equipment. Regularly check the lubrication of the equipment and timely supplement the lubricant, which can reduce the friction resistance of the equipment and improve the running speed. At the same time, choosing th...

Process technology of disc granulator in chicken manure organic fertilizer production equipment

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  The   organic fertilizer production equipment   for chicken manure is mainly made from chicken and pig manure, with a certain amount of phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances added. Rice bran, yeast, and sugars are fermented for a certain period of time as biological bacteria, and mixed fermentation is carried out under the action of sulfuric acid. This organic compound fertilizer can eliminate soil compaction, increase crop yield, and has ripening promoting function. It can be widely used in agricultural production with low application cost and no environmental pollution. Beneficial for improving soil, customer service for soil compaction caused by long-term use of chemical fertilizers due to salt alkali damage. Suitable for crops such as wheat, rice, peanuts, and fruit trees, it improves crop quality and fruit quality, which is beneficial to human health. It is a fertilizer used for the cultivation of poll...

Organic fertilizer production line promotes green development of agriculture

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  Organic fertilizer production line: the Gospel of greenhouse vegetable cultivation In greenhouse vegetable planting, the application of  organic fertilizer production line  is undoubtedly an important factor for the healthy growth of greenhouse vegetables. Let's discuss in detail the benefits of organic fertilizer production lines for greenhouse vegetable cultivation. 1,  organic fertilizer production line  can effectively improve soil fertility. Organic fertilizer is rich in many nutrients needed by plants, such as nitrogen, phosphorus, potassium, etc., which can provide sufficient nutrients for vegetables and promote their growth. In addition, the microorganisms and organic matter in organic fertilizers can improve the soil structure and enhance the soil's ability to retain water and fertilizer, thereby reducing the risk of soil salinization. 2, organic fertilizer production line can reduce production costs. Compared with fertilizers, the price of organic fe...

The granulation characteristics and process of compound fertilizer production line equipment

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  The fermentation process of   compound fertilizer equipment   mainly involves mixing organic solid waste with moisture content less than 60%, auxiliary materials (such as plant straw), microbial fermentation agents, etc., and using aerobic continuous fermentation in a pool to fully decompose, sterilize, deodorize, and remove water. The moisture content of the decomposed material is generally within the range of 30-35%. After screening and magnetic separation, it can be directly used for granulation to produce spherical organic fertilizer, or further dried to produce powdered organic fertilizer. The granulation characteristics of  compound fertilizer equipment : 1. Adopting high-quality anti-corrosion and wear-resistant materials, the equipment has a beautiful appearance, simple operation, low energy consumption, long service life, high granulation rate, and a wide range of applications, 2. No drying process, room temperature granulation, one-time molding, low inves...

Proper maintenance of organic fertilizer pelletizers in the use of fertilizer production lines

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  Organic fertilizer granulator machine  is divided into  drum granulator , agitator granulator, flat die granulator, extrusion granulator, disc granulator, etc. Although the working principles are different, the daily maintenance methods are basically the same. As for the equipment that is really damaged, we need to find professional personnel to repair it. The purpose of daily maintenance of organic fertilizer granulator is to reduce and avoid equipment damage Bad and affect the production of organic fertilizer, resulting in economic losses. So how to maintain the organic fertilizer granulator in daily use? Maintenance method of  organic fertilizer granulator machine : 1. Keep the working site clean. After each test of organic fertilizer equipment, thoroughly remove the residual rubber sand inside and outside the granulator, clean up the scattered or splashed glue sand and flying objects on the organic fertilizer equipment, wipe the exposed processing surface of th...

Matters needing attention in granulation of pig manure organic fertilizer

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  In the process of  organic fertilizer production equipment  processing pig manure into fertilizer, fertilizer granulation process is more important. So in this process, what are the precautions of using organic fertilizer granulator. (1) At least two powder bins to be pelletized shall be provided throughout the organic fertilizer production line so that the granulation equipment does not need to be stopped when the formula changes. (2) Before the material enters the  organic fertilizer granulator , effective iron removal device must be installed to protect the granulator. (3) The granulator of organic fertilizer should be placed directly on the cooler, and the pulverizer should be placed under the cooler. (4) In order to prevent particles from falling from the bottom of the silo, a vertical spiral chute is installed in the silo. (5) The finished fertilizer should be stored at the back of the finished product warehouse after packaging. Organic fertilizer fermentatio...

Equipment structure and granulation characteristics of organic fertilizer disc granulator

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  Organic fertilizer granulator equipment : The disc granulator is a type of granulator. The disc granulator is lined with high-strength fiberglass, which has the advantages of uniform granulation, high granulation rate, smooth operation, sturdy and durable equipment, and long service life. It is an ideal granulator equipment. The  organic fertilizer granulator  equipment adopts a circular arc structure with a granulation rate of over 93. The granulation plate has three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulation plate is reinforced with multiple radiating steel plates, which are sturdy, durable, and never deform. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts for stable operatio...

What is the price of an organic fertilizer granulator for producing granular fertilizers?

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  In granular fertilizer production line,  organic fertilizer granulator machine  is the most important type of all equipment. The quality and yield of granulation particles are closely related to the reasonable selection of granulator. Since the fertilizer is made into granules for sale, it is necessary to have a good appearance, so as to give users a good impression; and the yield of finished products is directly related to the production cost. From the perspective of enterprises themselves, naturally, they hope to obtain high yield and obtain maximum benefits with the minimum cost. My company produces fertilizer granulation machine has disc granulator, double roller granulator, two in one organic fertilizer granulator, drum granulator, flat die pelleting machine, and ring die pelleting machine. Organic fertilizer production line can be made into: spherical granular, cylindrical, flat spherical. The granulator equipment used varies with the particle shape. Disc granulat...

Structure and performance characteristics of organic fertilizer roller extrusion granulator

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  Structure and performance characteristics of organic fertilizer   roller extrusion granulator Fertilizer is the "food" of plants, which directly or indirectly supplies the nutrients needed by crops. The development and processing of fertilizers play a very important role in agriculture. Scientific processing and reasonable application are the key to ensuring the improvement of crop yield, The roller extrusion  organic fertilizer granulator  needs to be dry, produced at room temperature, and the product is rolled and formed to meet the technical requirements of compound fertilizer. It is used for the production of high, medium, and low concentration specialized compound fertilizers for various crops, as well as energy-saving and consumption reducing updated products in the compound fertilizer industry. It is also suitable for granulation of various raw materials such as chemical feed. Structural performance of  organic fertilizer roller extrusion granulator : 1...

Advantages and disadvantages of organic fertilizer granulators in wet granulation production lines

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  Granular fertilizer can add some inorganic components in fertilizer to improve fertilizer efficiency, while powdery fertilizer is easy to absorb moisture and caking if inorganic components are added. Granular fertilizer is more convenient to apply, especially in some large-scale planting bases, mechanical fertilization is generally used. If mechanical fertilization is used, only granular fertilizer can be used. If it is powdery, it is easy to fly everywhere. Wet granulation is divided into many kinds of equipment, the early disc granulator,  drum granulator , stirring granulator, organic fertilizer combination granulator and so on. Each granulation method is different for different raw materials, but it has one characteristic, that is, the moisture content of raw materials is generally 25% - 60%, and the requirements of moisture content are different with different equipment. Disc granulator  is an early granulation equipment for wet granulation. The moisture requiremen...

Preparation work before debugging the organic fertilizer drum screening machine

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  The   organic fertilizer drum screening machine   is tilted and installed on the frame. The motor is connected to the drum device through a reducer and a coupling, and the drum device is driven to rotate around the shaft. When the material enters the drum device, due to the tilting and rotation of the drum device, the material on the screen surface is flipped and rolled, allowing the qualified material to be discharged through the discharge port at the rear end of the drum, and the unqualified material to be discharged through the discharge port at the end of the drum. Preparation work before debugging the  organic fertilizer drum screening machine : 1. After the installation and inspection of the organic fertilizer screening machine are qualified, it can be put into trial operation. Before trial operation, it is necessary to carefully check that all components are installed correctly as shown on the drawings, all fasteners are secure, and there are no obstacles ar...