Fertilizer production equipment info

  There are a large number of cattle in the farm. Due to the large amount of cattle food, the daily excretion of feces and urine is more than other livestock and poultry, and the nutrient content is also more. Therefore, cow dung is also an important source of fertilizer in agricultural production. What are the benefits of processing cow dung by  organic fertilizer manufacturing process ? Let's have a look. 1. The excretion of cattle varies with breed, age, body weight and management conditions. According to the nutrient content of cow dung and urine, each cow could provide 38.0 kg of nitrogen, 47.6 kg of potassium and 5.3 kg of phosphorus. 2. The main components of cow manure are cellulose, hemicellulose, protein and its decomposition products and various inorganic salts. Cow is a ruminant. After repeated chewing, its feces are fine and dense. In addition, it has a lot of drinking water, high water content in the feces, difficult air circulation, difficult decomposition of or...

  The cost of the fertilizer production line for producing organic fertilizer with an annual output of 30000 tons of sheep manure may vary due to various factors such as region, equipment configuration, technology selection, raw material prices, and labor costs. The following is a rough analysis of cost composition and possible factors that may affect costs: Equipment cost: including crusher, mixer, fermentation equipment,  fertilizer granulator , dryer, screening machine, packaging machine, conveying equipment, etc. These are the main equipment of the organic fertilizer production line, and the cost will vary depending on the size of the equipment, degree of automation, brand, and supplier. Civil and factory building costs: The construction and decoration costs of buildings such as factories, warehouses, and office areas required for the production line. Installation cost: The cost of installing and debugging the equipment upon arrival at the site. Auxiliary system costs: inc...

  The   roller extrusion granulator   mainly plays the role of raw material in the complete set of industrial salt granulation equipment, and its role is mainly reflected in the following aspects: Raw material supply: Industrial salt is one of the important raw materials for the complete production line of roller granulation equipment. According to the types and uses of industrial salt, the production line can process it into various shapes and sizes of granular products, such as soft water salt, feed salt, etc. What is the role of  roller extrusion granulator  in complete industrial salt granulation equipment Adjusting particle properties: Industrial salt can be pressed into particles with specific shapes, densities, and mechanical properties by applying pressure and shear force to the roller extrusion granulator. This processing process not only changes the original form of industrial salt, but may also improve some of its physical and chemical properties, suc...

  The process and supporting equipment of the compound microbial   fertilizer production line   are as follows: Process of compound microbial fertilizer production line: Raw material ingredients: Prepare urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, superphosphate), potassium chloride (potassium sulfate) and other raw materials in a certain proportion. This ratio is determined based on market demand and soil testing results in various regions. Raw material mixing: Mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency of the fertilizer particles. Raw material granulation: The evenly stirred raw materials are fed into a granulator for granulation. Here, you can choose between a drum granulator or an extrusion granulator. Particle drying: Feed the fertilizer granules made by the granulator into the dryer to dry the moisture contained in the gra...

  The cost of building an   organic fertilizer plant   varies due to various factors, including equipment costs, land rent costs, factory construction costs, raw material and auxiliary material costs, labor costs, etc. Firstly, in terms of equipment costs, it mainly includes the costs of  slot type flipping machines , silos, material crushers, drum screening machines, horizontal mixers, belt conveyors, packaging machines, and other equipment, totaling approximately 150000 yuan. In addition, equipment costs may vary depending on the yield, particle shape, equipment configuration level, and type of fertilizer produced on the organic fertilizer production line. Secondly, the cost of land rent depends on the location and region of the selected factory site. The selection of factory site usually takes into account factors such as raw material site, terrain, water and power supply, as well as transportation convenience. Generally speaking, organic fertilizer plants are bui...

  One of the important storage methods of organic fertilizer is that the storage place must be dry to avoid caking caused by high moisture and humidity. So the use of organic  fertilizer granulator  equipment processing out of chicken manure moisture, how to do? Let's see how to deal with it. (1) Organic fertilizer dryer: that is to say, we often use organic fertilizer dryer to dry. It uses heat energy to heat materials and gasify moisture in materials. To remove the moisture in the material needs to consume a certain amount of heat energy. Usually, air is used to dry the material. The air is heated in advance and sent to the dryer to transfer the heat to the material. The moisture in the material is gasified to form water vapor, which is carried out of the dryer with the air. The  rotary drum granulator  granulates the fertilizer, and the material is heated and dried to remove the combined moisture in the material, so as to achieve the required moisture content...

  The sawmill powder needs to be mixed with pig manure, chicken manure, and cow manure, and the fertilizer product is made through the  organic fertilizer production line . Because sawdust does not have any elements in fertilizer, there is no nitrogen, no phosphorus, and no potassium, but it is indeed possible to grow mushrooms. When buying organic fertilizer equipment, everyone will ask, what raw materials should be processed? How much moisture does the raw material have? What is the processing capacity? To be powder fertilizer or granular fertilizer? If the fecal material has high moisture, it is generally recommended to add sawdust, wood chips, etc. The organic fertilizer on the market is also divided into true and false. The false organic fertilizer has less nutrients or the processing raw materials are harmful. Therefore,  NPK fertilizer granulator  equipment manufacturers suggest that we must learn to distinguish true and false organic fertilizer. After the pro...

  Compound fertilizers can be divided into low-concentration (total nutrients ≥ 25%), medium-concentration (total nutrients ≥ 30%) and high-concentration (total nutrients ≥ 40%) compound fertilizers according to the total nutrient content of nitrogen, phosphorus and potassium. According to its  NPK fertilizer manufacturing process  and processing method, it can be divided into compound fertilizer, compound fertilizer and blended fertilizer. Now let the fertilizer equipment manufacturer popularize it for you. 1. Compound fertilizer. It is a kind of ready-made simple fertilizer (such as urea, ammonium phosphate, potassium chloride, potassium sulfate, calcium superphosphate, ammonium sulfate, ammonium chloride, etc.) as raw materials, supplemented by additives, which is prepared, mixed and granulated by  rotary drum granulator  according to certain formula. At present, most of the compound fertilizers on the market are of this kind. 2. Mixed fertilizer. Also known ...

  The investment cost of opening an   organic fertilizer processing plant   varies due to factors such as scale, equipment configuration, and regional differences. Fermentation equipment: used for the fermentation process of organic matter, such as track type flipping machines, walking type flipping machines, wheel disc flipping machines, chain plate flipping machines, and slot type flipping machines. Crushing equipment: used to crush raw materials into smaller particles, such as new vertical crushers, urea crushers, cage crushers, semi wet material crushers, and straw crushers. Mixing equipment: used to mix different raw materials and additives, such as disc mixers, BB fertilizer mixers, horizontal mixers, single axis continuous mixers, and double axis horizontal mixers. Granulation equipment: used to make mixed materials into granules, such as  roller extrusion granulator , disc granulator, new organic fertilizer granulator, drum granulator, and stirring tooth gran...

  Establishing an   organic fertilizer processing plant   requires a series of equipment and a certain amount of financial investment. The following is an overview of the equipment list and related costs required for a typical organic fertilizer processing plant: Required equipment: Raw material pretreatment equipment: Crusher: used to crush raw materials into smaller particle sizes. Screening machine: used to separate materials with different particle sizes. Fermentation equipment: fermentation tank or fermentation tank: used for storing and fermenting raw materials. Stacker: used to flip fermentation materials to ensure even fermentation. Mixing equipment: Mixer: used to mix different components of raw materials evenly. Granulation equipment: Fertilizer granulator: The mixed material is made into granules, commonly including  roller extrusion granulator , disc granulator, etc. Drying equipment: Drying machine: used to reduce the moisture content in granular fertili...

  The equipment required for an annual production line of 30000 to 50000 tons of mixed fertilizers mainly includes raw material storage equipment, batching equipment, mixing equipment, packaging equipment, and control systems. Raw material storage equipment: including raw material silos, storage tanks, etc., used to store various raw materials required for production, such as nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, trace elements, etc. Ingredients equipment: According to the production formula, various raw materials are batched in a certain proportion. Common batching equipment includes electronic scales, automatic batching machines, etc. Mixing equipment : Mix the prepared raw materials to ensure uniform distribution of various components. Common mixing equipment includes horizontal mixers, vertical mixers, etc. Packaging equipment: Package the mixed fertilizer for storage and transportation. Common packaging equipment includes automatic packaging machine...

  Granulation equipment is indispensable in the granulation process of  fertilizer production line . Using disc granulator to granulation materials is the most common and easy to implement granulation method. But in addition to this, is there any other granulation method? The  rotary drum granulator  is also a main way of granulation. The granulation device is an inclined cylinder, just like multiple disks overlapping. However, the nitrogen ratio should not be too high, the nitrogen ratio should not be greater than 22, and the concentration should not be greater than 40. The drying condition is difficult to reach the standard due to the effluent from material reaction. In addition, there is a kind of spray granulation. It refers to urea spray, which is to spray the melted urea to the compound fertilizer granulation device, reduce the urea crushing link, and the fertilizer dissolves quickly, but most of them are high nitrogen formula, and the nitrogen ratio is greater...

  The market demand for granular potash fertilizer is large, and the development and utilization prospects are broad. Granular potash fertilizer has good physical properties, no dust during loading and unloading, no agglomeration during long-term storage, easy to spread during fertilization, and can also play a role in grade release, improve the utilization rate of fertilizer, and its production meets market needs. At the same time, our company has a complete  npk fertilizer production line , welcome to consult. If a single chemical fertilizer is used, the quality and taste of vegetables, melons and fruits will decrease. Because the growth process of crops requires not only nitrogen, phosphorus and potassium in chemical fertilizers, but also many trace elements such as calcium, iron, zinc and selenium, long-term single use of chemical fertilizers can easily make crops nutritionally unbalanced, which will block the internal transformation and synthesis of crops, and ultimately ...

    Organic fertilizer equipment  is professional equipment for producing organic fertilizers. The result of organic fertilizer is mainly powder and granules, the granules are mainly divided into cylindrical granules and spherical granules, the production of powder organic fertilizer is very simple. The process combination of organic fertilizer equipment is sorting, drying, fermentation, crushing, mixing and packaging. The production of granular organic fertilizer is more complicated and can be realized by a disc granulator and a stirring granulator. Among them, the production of spherical organic fertilizer granules is more complicated. The production of spherical organic fertilizer is based on the production of granular organic fertilizer, adding organic fertilizer throwing machine, drum screening machine, organic fertilizer packaging machine, etc. The granulator is the organic fertilizer production process. important part. During the operation of the organic  fert...

  Powdered   organic fertilizer production lines   are usually used to convert agricultural waste such as livestock manure, crop straw, etc. into powdered organic fertilizers. The following is the basic process flow of the powdered organic fertilizer production line: Raw material pretreatment: Collection: Firstly, collect agricultural waste such as livestock manure, crop straw, etc. Crushing: Use an  organic fertilizer crusher  to crush raw materials into small particles to increase surface area, facilitate microbial action, and subsequent treatment. Fermentation: Mixing: Mix the crushed raw materials with microbial agents, excipients, etc. evenly to promote the fermentation process. Composting: Stacking the mixed materials in a fermentation tank or fermenter for natural or forced fermentation. During the fermentation process, microorganisms will decompose organic matter, kill pathogens and weed seeds, and improve the nutritional value of fertilizers. Drying and...

  The  npk manufacturing process  can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final product packaging. The complete set of equipment has less investment, quick effect and good economic benefits. The complete set of equipment has a compact process layout, is scientific and reasonable, saves energy and reduces consumption, and has stable and reliable operation. In the fertilizer production process, a factor that is not well controlled will affect its organic fertilizer effect. In the field of continuous bulk solids processing equipment, residence time may be one of the most influential variables in process settings, especially in rotary dryers, rotary kilns ,  rotary drum granulator , or other types of drums when processing materials. Residence time is the amount of time a material is processed in a given facility. In most pro...

  Of course, the following are some examples of   organic fertilizer granulators , demonstrating their applications in different scales and scenarios: 1. Small household organic fertilizer granulator: This type of granulator is usually suitable for family farms or small plantations, as it can handle small amounts of materials and is suitable for producing small-scale organic fertilizers. For example, a manually operated organic fertilizer granulator can handle kitchen waste, animal and plant residues, etc. By simple operation, these wastes can be converted into fertilizer pellets for use in home gardens or small gardens. 2.  Organic fertilizer granulator  for medium-sized farms: Medium scale farms typically need to handle more organic waste, thus requiring larger scale granulators. These granulators can be semi-automatic or fully automatic, capable of handling large amounts of agricultural waste such as livestock manure, crop straw, etc. For example, a medium-sized o...