Fertilizer production equipment info

In an organic fertilizer production line , a half-wet material crusher is far from being a frivolous piece of equipment; it's a crucial component that determines production efficiency and fertilizer quality. We chose it precisely because it addresses production line pain points and offers irreplaceable value. When processing materials with high moisture content, such as cow dung and straw, traditional crushers often experience clogging and require downtime for cleaning due to sticking and clumping, significantly slowing production. A half-wet material crusher, however, is specifically designed for these materials. Its specialized blade structure, combined with the shear force of high-speed rotation, can directly pulverize sticky, clumping materials into uniform, fine particles without clogging, ensuring continuous production line operation and avoiding time losses caused by equipment jams. The smoothness of a production line directly impacts both cost and revenue. This equipment o...

As a core piece of equipment in an organic fertilizer production line , a flat die granulator requires proper maintenance to not only extend its service life but also maintain stable pelletizing results and reduce production losses. Master the following maintenance tips to keep your equipment in top condition. The die and roller are the components that wear the fastest. After each downtime, clean any remaining material promptly to prevent moisture and agglomeration, which can lead to surface wear. Check the die aperture weekly for blockage. Use a special needle to remove fine particles to ensure smooth material discharge. The roller bearings require monthly refills of high-temperature grease to prevent noise or seizures caused by oil starvation. Ensure that the grease type matches the equipment requirements to avoid mixing and chemical reactions. Drive system maintenance is essential. Check the belt tension at the motor-reducer connection weekly. Excessive looseness can lead to power ...

In organic fertilizer production line s, dry granulation and wet granulation are the two core processes of granulation, each with its own advantages, providing perfect solutions for different needs. Dry granulation relies on strong mechanical pressure to press dry powder with low moisture content into flakes and then crush and screen. Its operation does not require additional water or binders. When processing low-viscosity materials such as fermented organic fertilizer dry powder and phosphate rock powder, it can retain the effective ingredients in the raw materials to the greatest extent. The particles have high firmness, strong storage resistance, and less loss during transportation, which greatly reduces logistics costs. The equipment investment cost is low, the operation is simple, and a small amount of manpower can be easily handled, which is very suitable for small and medium-sized production such as village-level cooperatives. Especially for water-sensitive materials such as bio...

In the field of fertilizer production, the performance of soil turning equipment directly affects the fermentation efficiency and the quality of finished products. With its unique design and powerful functions, windrow compost turning machine have become the preferred equipment of many companies. Its core advantages are reflected in the following aspects: Super strong terrain adaptability is a notable feature of windrow compost turning machines. Fertilizer fermentation sites often become uneven due to compost accumulation and rain erosion, and even muddy roads. The crawler walking design can effectively disperse the weight of the equipment and reduce the ground pressure. It can travel smoothly even on soft land or slopes, avoiding the problem of wheeled equipment slipping and getting stuck, and ensuring that all areas of the fermentation pile can be evenly turned. The turning effect is more outstanding. The high-strength turning teeth equipped with the equipment are arranged in a spir...

As a key equipment in the organic fertilizer production line , the disc granulator is favored for its advantages of efficient granulation and uniform particles. In the production of organic fertilizer, it can make livestock and poultry manure and straw powder into round particles, solving the problem of difficult transportation of traditional compost. When the raw materials (such as powder, slurry) enter the inclined rotating disc, under the combined action of friction, centrifugal force and gravity, the materials move in a circle along the inner wall of the disc and gradually climb upward. As the spray device sprays the binder evenly, the fine particles continue to absorb the surrounding materials, gradually grow like a snowball, and finally form particles that meet the particle size requirements, which are automatically discharged from the edge of the disc. The whole process is continuous and stable, and the granulation rate can reach more than 85%, which can meet the needs of large...

In organic fertilizer production line , the uniform mixing of various raw materials is the key to determine the quality of fertilizer. With its excellent performance, the horizontal mixer has become an indispensable and efficient equipment in the fertilizer production line. The working principle of the horizontal mixer in fertilizer production fits the characteristics of fertilizer raw materials. Its horizontal cylindrical mixing chamber is equipped with two sets of reverse spiral blades, which can accurately handle various raw materials in fertilizer production. When the equipment is running, the motor drives the mixing shaft to rotate, and the blades work accordingly. After the fertilizer raw materials enter the mixing chamber, the forward blades push the basic raw materials such as nitrogen, phosphorus, potassium and various additives to the middle, and the reverse blades diffuse the materials to both ends to form a convection cycle. At the same time, the precise gap between the bl...

In the whole process of fertilizer production, the crushing link plays a vital role, which is directly related to the quality of the finished fertilizer. As commonly used crushing equipment, chain crusher and cage crusher each have their own unique advantages. Choosing the right equipment can greatly improve the efficiency of the production line. Chain crusher is an ideal partner for compound fertilizer and organic fertilizer production line s. Its working core lies in the high-speed rotating chain. With this design, it can easily cope with the crushing of various block materials. Even if the raw materials contain a certain amount of moisture, it is not easy to get blocked, ensuring the smooth progress of production. Chain crusher has strong adaptability to materials. Whether it is common fertilizer raw materials such as nitrogen, phosphorus and potassium, or organic materials such as humic acid, it can be efficiently processed to ensure the continuous and stable operation of the prod...

  In the fermentation process of organic fertilizer production, windrow compost turning machine  is the core equipment to improve efficiency. With its powerful dumping ability and flexible operation performance, it makes the originally cumbersome fermentation process efficient and easy, and becomes an indispensable "right-hand man" in the organic fertilizer production line. The windrow compost turning machine  adopts a crawler walking design. Compared with traditional wheeled equipment, it has a larger ground contact area and lower pressure. Whether it is a muddy fermentation field or an uneven ground, it can travel smoothly to avoid slipping and sinking, ensuring normal operation in various complex sites, so that the dumping of fermented materials is not restricted by the terrain. Its compost turning machine  is very advantageous. The rotating roller composed of high-strength blades can penetrate deep into the material pile under the drive of the hydraulic system. W...

At a time when agricultural production demand is growing, improving the efficiency of NPK compound fertilizer production line has become the key for fertilizer companies to enhance their competitiveness. So, how can the production line run efficiently? Equipment upgrade, build a solid foundation for efficiency: Selecting high-quality and advanced production equipment is the basis. The precise automatic batching system can accurately put in nitrogen, phosphorus, potassium and other raw materials according to the preset formula, avoid manual batching errors, ensure product quality uniformity, and greatly improve the batching speed. The efficient crusher can quickly crush large pieces of raw materials to a suitable particle size, laying a solid foundation for subsequent processes. Process optimization, tapping efficiency potential: Optimizing the process is crucial to improving the efficiency of the production line. In the mixing stage, the use of mixing equipment with strong stirring ...

In the wave of green agricultural development, the demand for high-quality organic fertilizer has surged. A complete set of organic fertilizer production line s can efficiently transform waste such as livestock and poultry manure and straw into treasures for fertile soil. ​ Raw material fermentation is the first. Trough compost turning machine , double screws compost turning machine  or windrow  compost turn ing machine  have their own unique skills. Through anaerobic or aerobic fermentation, under precisely controlled temperature, humidity and oxygen conditions, microorganisms actively decompose organic matter, laying a solid foundation for subsequent processes. Then, the raw material preparation stage begins. The belt conveyor quickly transports the raw materials, the drum screen er machine  removes impurities, and the crusher breaks up the bulk materials to produce nutrient-rich primary fertilizers. ​ Granulation equipment gives fertilizers an ideal shape. Disc g...