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Showing posts from May, 2024

How to Choose Suitable Organic Fertilizer Granulators for Processing Fertilizer in Duck Farms

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   According to the survey, the utilization rate of chemical fertilizers in my country is only 35% to 40%, and the rest is fixed by soil or leached by rainwater, causing environmental problems such as water pollution and eutrophication of lakes. Experts urgently call for reducing the use of chemical fertilizers, using more new biological fertilizers, and applying more organic fertilizers. The vast number of farmers also urgently need a new type of fertilizer to meet the needs of agricultural production. The organic fertilizer  npk fertilizer production line  is mainly that the previously fermented organic fertilizer raw materials are crushed and then screened, and then the raw materials of the binder and other components to be compatible are measured, batched and mixed in an automatic batching mixing system according to the proportioning requirements ( Or after further drying to produce powdered organic fertilizer), the fully mixed material is uniformly and continuou...

The Important Role of Fertilizer Granulator in NPK Fertilizer Production Line

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  The  npk production line  is mainly composed of batching machine, mixer, granulator, drying and cooling machine, screening machine, dust removal machine, coating machine, and automatic fertilizer packaging machine. Utilize the npk fertilizer production line to produce fertilizers containing sufficient NPK fertilizers, which help plants grow, increase the yield of seeds and fruits, and improve the quality of leaves and forage crops. The  npk fertilizer production line  is our fertilizer product with stable operation, high quality and easy maintenance and repair. High ball formation rate, less external circulation materials, low comprehensive energy consumption, no pollution, and strong adaptability. The granulator is a necessary part of the production of organic fertilizer granules. Our company produces granulators and a complete set of equipment production lines. The types of granulators include: disc granulator, rotary drum granulator, new organic fertilizer ...

Investment in equipment and revenue for an organic fertilizer processing plant

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  Organic fertilizer processing plants   are a promising investment choice that can generate considerable profits, and their market demand is constantly increasing in the current context of environmental protection and sustainable development. Firstly, the profits of  organic fertilizer processing plants  mainly come from two aspects. The first is the sales of organic fertilizers. With the increasing demand for green agriculture, the market potential of organic fertilizers is enormous. Organic fertilizer, as a pollution-free agricultural input that can improve crop quality and increase soil fertility, has a relatively high market price. Therefore, processed organic fertilizer can achieve good profits. The second is the comprehensive utilization of waste. Organic fertilizer processing plants usually collect and treat some agricultural waste and household waste, converting them into organic fertilizers. This not only achieves resource recycling, but also reduces enviro...

How to ferment and process manure into organic fertilizer in aquaculture farms

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  With the development of animal husbandry, the scale of breeding farms has gradually expanded, which has also led to an increase in the amount of manure discharge. How to properly handle these feces and reduce their impact on the environment has become an urgent issue for the sustainable development of the aquaculture industry. The   organic fertilizer processing equipment   includes fermentation equipment,   organic fertilizer granulation equipment , crushing equipment,   organic fertilizer mixing equipment , screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other process flows. Solid manure treatment For solid manure, composting technology can be used for treatment. By high-temperature composting, the organic matter in the manure is decomposed to kill pathogens and reduce odor. After a period of fermentation, compost products can be used as organic fertilizers for farmland fertilization, achieving r...

The process and equipment price of an annual production line for 50000 tons of powdered organic fertilizer

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  The common supporting equipment for an annual 50000 tons of powdered  organic fertilizer  production line  includes conveying equipment (such as conveyor belts and screw conveyors), microbial fermentation tanks, crushing equipment, mixing equipment, extruders, dryers, and packaging equipment. These devices can help you process and process raw materials, ultimately producing high-quality powdered organic fertilizers. The process of an annual 50000 tons of powdered  organic fertilizer  production line 1、 Raw material preparation The primary task in producing organic fertilizers is to prepare high-quality raw materials. Usually, the raw materials for organic fertilizers mainly include animal manure, crop straw, and food processing industry waste. These raw materials need to undergo pre-treatment such as collection, classification, crushing, and drying to ensure the smooth progress of subsequent processes. 2、 Mixing ingredients Pre treated raw materials are m...

Equipment selection for constructing organic fertilizer plants near breeding farms

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  Firstly, there must be a workplace. The area of ​​organic fertilizer equipment is mainly related to the annual output, which is generally divided into the following categories: An organic fertilizer processing plant with an annual output of 5,000 tons needs 1,000-1,500 square meters; An organic fertilizer processing plant with an annual output of 10,000 tons requires 1500-2000 square meters; An organic fertilizer processing plant with an annual output of 20,000 tons requires 2000-2500 square meters; An organic fertilizer processing plant with an annual output of 30,000 tons requires 3,000-3,500 square meters; An organic fertilizer processing plant with an annual output of 50,000 tons requires 5,000-6,000 square meters; Secondly,choice of  organic fertilizer equipment : 1. Determine the size of the organic fertilizer equipment: such as how many tons per year, or how many tons per hour, to determine the price.​​​​ 2. Determine the shape of the particles, that is, what kind of ...

Debugging method and granulation process of organic fertilizer double roll extrusion granulator

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  Advantages of  double roller granulator : 1. Low energy consumption and energy saving road roller extrusion granulation is a kind of material granulation at room temperature. Compared with other methods, it does not require drying measures such as fuel and gas. 2. The low investment is due to the saving of the drying process, the low rate of return (about 15% of the total feed of the extruder), the simple process flow and the low investment. 3. The consumption capacity of extrusion granulation is only electricity, and there is no three waste discharge for environmental protection. The double roller granulator has the characteristics of low energy consumption, high energy saving, low investment, simple operation, and no pollution of equipment emissions. Before the production of the  npk fertilizer production line , the installation of the roller extrusion granulator needs to be debugged. Take the right approach: 1. Adjustment of the roller gap: In the  npk manufactu...

How fertilizer factories utilize NPK production lines to produce compound fertilizers

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  Compound fertilizers are divided according to their nutrient composition: fertilizers containing nitrogen, phosphorus and potassium are called binary compound fertilizers; fertilizers containing the three elements nitrogen, phosphorus and potassium are called ternary compound fertilizers; in addition to the three nutrients, they also contain Micronutrients are called multi-component fertilizers; in addition to nutrients, they also contain pesticides or auxins are called multifunctional multi-component fertilizers. Classification according to fertilizer composition: It is divided into solid multi-component fertilizer and liquid multi-component fertilizer, and solid multi-component fertilizer can be divided into granular, powder and crystalline forms. Mixed fertilizer production line According to the production process, mixed fertilizer is a mixed fertilizer that is mechanically mixed into a certain proportion of several elemental fertilizers with relatively consistent granule shap...

The process flow of an organic fertilizer production line with a daily output of 500 tons of straw

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  The   organic fertilizer pellet production line   project is a process that uses organic waste fermented by microorganisms to produce organic fertilizer through granulation. Process flow of a daily production line for 500 tons of straw granular organic fertilizer 1. Mainly, raw materials containing organic matter (such as sheep manure, pig manure, sludge, chicken manure, duck manure, cow manure) with a moisture content of about 70% are mixed with crushed organic waste (such as straw, corn straw and branches, mushroom residue) and then added with a biological fermentation agent for fermentation. 2. Use a forklift to load the mixed (sheep manure, pig manure, sludge, chicken manure, duck manure, cow manure) and other plant straw into a fermentation and maturation tank, and evenly add fermentation bacteria for maturation. 3. Fermented raw materials can be directly transported to the  organic fertilizer crusher  for crushing through an automatic material system usi...

Issues to pay attention to when purchasing an organic fertilizer crusher

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  Organic fertilizer production line or  npk fertilizer production line , the main equipment of general processing technology includes fermentation equipment, mixer, overturning equipment, belt conveying equipment, cylindrical screen, pulverizer, granulator (roller granulator,  rotary drum granulator , stirring tooth granulator, disc granulator), etc, in the early stage of granulation and after the granular fertilizer is screened, it needs to be pulverized and granulated again, so what should be paid attention to when purchasing an organic fertilizer pulverizer? When buying an organic fertilizer grinder, pay attention to the following points. 1. Model and type of organic fertilizer grinder. Pay attention to the model size of the machine. The production capacity of different models and the size of the machine are different. According to your own needs, you must recognize the specifications of the machine when purchasing. 2. The quality of the  organic fertilizer crush...

Factors affecting the granulation speed of organic fertilizer rotary drum granulator

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  The principle of  rotary drum granulator  is that the material relies on the surface tension, the right amount of liquid phase, the extrusion force generated by the rolling between the materials, and the material takes small particles as the core in the correct direction of movement in the granulator, and sucks big during the rolling. Small attached, glued into a ball. The higher the rolling frequency in a certain period of time, the higher the spheroidization rate, and the more rounded the pellets are after they are formed. 1. In the  npk production line , we have encountered two situations due to the different friction between the material and the wall of the granulator. The inner surface of the granulator has a large surface finish, which reduces the friction between the material and the cylinder wall, and weakens the upward movement of the material. If the material does not roll, particles cannot be produced. In response to this situation, we can solve it by ad...

Equipment and process flow for processing small cow manure into organic fertilizer

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  From the perspective of a cattle farm, cow manure is a form of waste. Can cow manure be further developed and fully utilized? It has become a concern for people. But currently, this issue is no longer a difficult one. With the emergence of various advocacy and encouragement policies by the country and various regions to develop the organic fertilizer industry, the timing for the large-scale and industrialized development of cow manure commercial organic fertilizer has become more mature. What  organic fertilizer equipment  is needed to make cow manure into organic fertilizer? Step 1: Tank fermentation equipment Collect cow manure and urine, mix them with hay and rotten silage to make compost, and let it ferment. Using an  organic fertilizer composting machine  to fully ferment cow manure during fermentation can only be achieved through timely and uniform composting. Some places are very dry now, while others are very wet, which can affect the quality of fermen...

Main production process guidance of organic fertilizer production equipment

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  Organic fertilizer is a natural fertilizer, but also an important part of sustainable development of human agriculture, so people pay more and more attention to the production of organic fertilizer. The following introduces the main production process of  organic fertilizer production equipment  and the relevant situation of organic fertilizer fermentation equipment. Organic fertilizer production process is generally divided into: fermentation, crushing, ingredients, mixing, molding, drying, cooling, screening, packaging. Of course, some high-end fertilizers will add slurry to make the fertilizer look more beautiful. 1. The first is the fermentation equipment. Most organic fertilizer manufacturers will use the composting fermentation. The key point of composting fermentation is the strain. Only when there are good strains can we get high-quality organic fertilizer. Then there is the crushing equipment. The more commonly used crushing equipment in the organic fertilizer ...

What equipment does the fertilizer production line of an organic fertilizer factory need to be equipped with?

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  The   organic fertilizer production line   is a series of equipment and processes that convert organic fertilizers into organic fertilizers. Next, we will conduct an in-depth analysis of the main components, performance indicators, advantages and disadvantages of organic fertilizer production lines. 1、 The main components of  organic fertilizer production line Raw material pretreatment equipment: such as feeding machines, crushers, mixers, etc., used for pretreatment of raw materials, such as crushing, mixing, humidity adjustment, etc. Fermentation equipment: such as composting machines, drum fermentation machines, etc., used for aerobic fermentation of pre treated raw materials to decompose organic matter. Deep processing equipment: such as granulators, crushers, packaging machines, etc., used to further process fermented organic matter into granules or powdered organic fertilizers. Auxiliary equipment, such as dust collectors, dehydrators, conveyors, etc., are us...

The granulation characteristics and process of organic fertilizer drum granulator

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  The organic fertilizer granulator is especially suitable for the granulation of light and fine powder materials, and more suitable for the granulation of  npk fertilizer production line . The finer the basic particles of the fine powder material, the higher the sphericity of the particles and the better the spherical quality. In general, the particle size of the material before granulation should be less than 50. Typical application materials: suitable for organic compound fertilizers such as chicken manure, pig manure, cow manure, carbon black, clay, kaolin, carbon, phosphorus and potassium. The granulator developed and produced by our company is a granulator that has been carefully developed and repeatedly tested on the basis of the stirring tooth granulator and the rotary drum granulator. The machine produces bacteria at room temperature, and the structure design is reasonable. It can produce spherical granular products. The production granules have low water content, eas...

Equipment process flow of NPK compound fertilizer production line

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  NPK compound fertilizer is a multifunctional fertilizer that contains three main nutrients: nitrogen, phosphorus, and potassium, which can meet the nutritional needs of crops at different growth stages. Equipment process flow of NPK  compound fertilizer production line : Usually includes raw material pretreatment, material batching, hopper lifting, mixing and homogenization, particle granulation, drying, screening and other processes. In this process, different devices are involved in each link. Firstly, the pre-treatment stage of raw materials involves cleaning, crushing, screening, and other processes to ensure the purity and particle size uniformity of the raw materials. Then, in the material ingredient stage, various raw materials are mixed in a certain proportion to ensure a balanced nutritional composition of the final product. Next, the prepared materials will be transported to the mixing and homogenization equipment through a hopper elevator, which can fully mix and ...

Advantages of Organic Fertilizer Tank Type Flipper for Fermentation of Raw Materials

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  The   organic fertilizer tank type flipper   is a device used for treating and fermenting organic waste. It improves the ventilation conditions of compost and accelerates the fermentation process through flipping action. The slot type tipping machine is particularly suitable for large-scale composting operations, especially in organic fertilizer production lines. The following are some advantages of the slot type flipper for fermenting raw materials: 1. Improve fermentation efficiency: The  trough type flipper  increases the ventilation of the compost by flipping it, providing sufficient oxygen for microorganisms and accelerating the decomposition rate of organic matter. 2. Uniform fermentation: The flipping machine can mix fresh materials in the compost with already fermented materials, ensuring a uniform fermentation process throughout the entire compost pile. 3. Reduce odor: Due to the fact that the flipping machine can accelerate the decomposition of organ...