Equipment matching and process flow of an annual production line of 10000 tons of organic fertilizer

 The 10000 ton/year organic fertilizer production equipment is a comprehensive system that typically includes multiple key equipment and process flows to ensure efficient production and quality of organic fertilizers. The following is a detailed answer about the main components and characteristics of the 10000 ton/year organic fertilizer production equipment:


Main supporting equipment for 10000 tons/year organic fertilizer production equipment

Fermentation and flipping machine: This equipment is the core equipment in organic fertilizer production, used for the fermentation and flipping of materials. It has the advantages of high accumulation of fermentation materials, large flipping yield, and thorough flipping of materials, making it suitable for large-scale organic fertilizer fermentation. The power of the equipment varies according to production needs, with common motor powers ranging from 7.5kw to 11.0kw.

Organic fertilizer crusher: used to crush fermented materials to achieve a uniform state. A large semi wet material crusher is a common choice, with an electric motor power of up to 21kw and an hourly output of 3-5 tons.

Organic fertilizer mixer: The mixer mixes the crushed materials with various raw materials such as nitrogen, phosphorus, potassium inorganic fertilizers, and other additives in a certain proportion. The horizontal mixer model 900 is a commonly used choice, with an electric motor power of 7.5kw.

Organic fertilizer granulator: Granulates the mixed materials into granular products suitable for transportation and storage. The disc granulator is a commonly used equipment, with an electric motor power of 11kw and an hourly output of 5-6 tons.

Organic fertilizer dryer: further removes the moisture content inside the processed material particles to meet the moisture content standard. A rotary dryer is a common choice, with a length of 12 meters and an electric motor power of 11kw.

Organic fertilizer cooler: Cools the dried granular materials for easy storage and transportation.

Screening machine: There may be differences in the size of the particle materials produced from the granulation process, and unqualified particles need to be screened out through the screening machine for secondary processing.

Coating machine: Wrap a layer of thin film on the surface of material particles, which is beneficial for particle shape reinforcement and appearance improvement.

Packaging machine: Weighs and packages material particles that have undergone a series of processing. The automatic packaging scale is controlled by a microcomputer and has functions such as high weighing accuracy, automatic clamping, and sewing.

The process flow of the 10000 ton/year organic fertilizer production equipment usually includes steps such as raw material fermentation, automatic batching of raw materials using computer belt scales, crushing, mixing, granulation, drying, cooling, screening, coating, and packaging. Through these steps, the raw materials are transformed into high-quality organic fertilizer products.

The 10000 ton/year organic fertilizer production equipment is a comprehensive system that requires selecting appropriate equipment and process flow based on production demand and market conditions to ensure efficient production and quality of organic fertilizers.

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