What is the working principle of the roller extrusion granulator

 The working principle of the roller extrusion granulator is based on physical extrusion and bonding mechanisms. Its core components are a pair of rotating rollers, usually composed of two cylindrical rollers with equal diameters, which are installed parallel to the machine frame and can rotate independently. These rollers are usually made of wear-resistant materials, such as high-strength steel, to withstand continuous material processing.

When the roller extrusion granulator is working, the raw materials are evenly fed between the two rollers through the feeding system. As the roller rotates, the raw material is subjected to pressure from two directions. This pressure first flattens the raw material, and then as the roller rotates further, the raw material is pushed towards the edge of the roller, where it begins to bond into a ball due to the action of pressure and friction.

In order to form uniform particles, there is usually a certain gap between the rollers, which determines the final particle size. When the raw material mass reaches a sufficient size and density, it will detach from between the two rollers to form the desired particles.

The roller extrusion granulator can adjust the speed and clearance of the rollers to adapt to raw materials with different hardness and humidity, as well as produce particles of different specifications. In addition, in order to improve the granulation effect, the roller surface may have special textures or coatings to increase the grip on the raw materials and promote particle formation.

Throughout the process, the roller extrusion granulator can effectively convert raw materials into particles with a certain shape and size, while maintaining high production efficiency and product quality. Due to its simple working principle and easy to control operating characteristics, this equipment has been widely used in organic fertilizer production lines.

Comments

Post a Comment

Popular posts from this blog

NPK fertilizer production equipment - drum screening machine

Screening equipment is a very important equipment in NPK fertilizer production process . Screening efficiency will not only affect the uniformity of compound fertilizer, but also affect the output and energy consumption of  NPK fertilizer production line .   The  rotary drum screening machine  designed and manufactured by Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. can be specially used for sieving compound fertilizer granules.
Read more

How much does the entire set of equipment for processing bio organic fertilizers cost

Image
  There is a huge demand for bio organic fertilizers in China, especially for some economically efficient and high-quality bio organic fertilizers, which are more popular among farmers. Therefore, opening an organic fertilizer equipment processing fertilizer factory can yield substantial returns. Organic fertilizer trading market. The production of green fruits and vegetables cannot be separated from organic fertilizers. A large amount of organic fertilizer is piled up and wasted in urban areas, and there is a huge demand gap for organic fertilizer in rural areas. If a rural organic fertilizer trading market is established, a bridge between supply and demand can be established, and the production of organic fertilizer through processing of bio   organic fertilizer equipment   can turn waste into treasure. How much does the entire set of equipment for processing bio organic fertilizers cost? 1. Determine the size of  organic fertilizer equipment , such as the annual p...
Read more

Main production process guidance of organic fertilizer production equipment

Image
  Organic fertilizer is a natural fertilizer, but also an important part of sustainable development of human agriculture, so people pay more and more attention to the production of organic fertilizer. The following introduces the main production process of  organic fertilizer production equipment  and the relevant situation of organic fertilizer fermentation equipment. Organic fertilizer production process is generally divided into: fermentation, crushing, ingredients, mixing, molding, drying, cooling, screening, packaging. Of course, some high-end fertilizers will add slurry to make the fertilizer look more beautiful. 1. The first is the fermentation equipment. Most organic fertilizer manufacturers will use the composting fermentation. The key point of composting fermentation is the strain. Only when there are good strains can we get high-quality organic fertilizer. Then there is the crushing equipment. The more commonly used crushing equipment in the organic fertilizer ...
Read more