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Showing posts from March, 2024

The reason why the roller squeezing granulator is prone to sticking during granulation

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  Common organic fertilizer granulators include:  double roller granulator ,  rotary drum granulator , disc granulator machine, etc, so what are the production characteristics of the double roller granulator, and how to stick the roller during use manage? 1. The double roller granulator refers to granulating materials at room temperature. Compared with other methods, drying measures such as fuel oil and gas are not required. Therefore, it can save energy and reduce consumption. 2. The double roller granulator can be used in the  npk production line . There are more than 20 kinds of materials successfully used for extrusion granulation: ammonium nitrate, urea, ammonium chloride, calcium nitrate, potassium chloride, potassium sulfate, etc. In addition, the twin-roll extrusion granulator can flexibly realize the replacement of product formula in a short time, and a set of equipment can produce more than 30 kinds of formula products. 3. Due to the omission of the drying ...

The difference between drum granulator and disc granulator in fertilizer production

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  Common organic fertilizer granulators on the market include:  double roller granulator , drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the prices of granulators vary. Both the drum granulator and the disc granulator can be used in the organic fertilizer production line and the  npk production line . Are there any differences and characteristics between the two? The main advantage of the  rotary drum granulator  is to use steam to heat and adjust the humidity, which reduces the load on the dryer. The granulation rate of the drum granulator can reach 70%. By increasing the granulation temperature and increasing the liquid phase in the base material, the material is promoted to form a spherical shape at a low water content. It has the advantages of easy drying, energy saving ...

How to choose a suitable organic fertilizer fermentation turner

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  The organic fertilizer fermentation and flipping machine plays an important role in the treatment of livestock manure, mainly in promoting fermentation and decomposition, thereby removing diseases and pests in livestock manure; Rich in organic matter and other trace elements required for soil. Using an organic fertilizer fermentation and flipping machine to stabilize and harmless animal manure under aerobic conditions, and then convert it into high-quality fertilizer. In contrast, aerobic composting has the characteristics of simple process, low investment, and low operating cost, which can effectively kill pathogenic microorganisms. It is a harmless, effective, economical, and reasonable treatment method that has been widely used both domestically and internationally. This cannot be achieved without organic fertilizer fermentation and flipping machines. 1.  Chain plate overturning machine It is necessary to build a fermentation tank, which can rotate between multiple fermen...

What is the equipment and process flow for processing organic fertilizer with cow manure

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  In an intelligent cattle farming environment, improper handling of cow manure can cause air pollution. Cow manure   organic fertilizer equipment   is a new type of environmental protection professional skill that solves this problem well. It is widely known that drinking pure milk is good for the body. If the soil layer can be fed with cow manure, the problem of soil degradation is not only invisible, but also the annual output value of crops will further increase. With the large-scale modernization of cow manure organic fertilizer, opportunities for progress are well-known. There are four factors that influence this process. What is the equipment and process flow for processing organic fertilizer with cow manure? 1. The doubts about environmental pollution caused by cow manure have led to social development's attention, and the desire of breeding farms to overcome difficulties and meet environmental protection requirements is becoming increasingly fierce. 2. The rapid ...

Processing feces into organic fertilizers is a way to protect the environment and increase revenue and value

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  At present, China has provided different subsidies for the changes in the way meat sheep are raised, especially for farmers with over 1000 heads. Large scale breeding has created conditions for the comprehensive recycling and utilization of sheep manure, avoiding breeding pollution and also in line with the theme of green ecology. Faced with enormous environmental pressure, when seeking a breakthrough in the utilization of manure, processing livestock and poultry manure resources into organic fertilizers is undoubtedly a win-win approach to achieving environmental protection requirements and increasing income. The pollution of livestock and poultry manure has attracted great attention from society. Due to environmental pressure, more and more farms are starting to solve problems in an attempt to change the current passive situation. Practice has proven that using animal manure to produce organic fertilizer is an effective way for large-scale pig farms to be harmless and resourcef...

How to choose a suitable organic fertilizer dryer for a chicken manure fertilizer production line?

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  The  npk fertilizer production line  mainly includes feeder, disc mixer, chain crusher,  double roller granulator , drum dryer, drum cooler, drum screening machine, finished product warehouse, automatic packaging machine, belt type conveyors, dust settling chambers, heat exchangers. Organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer,  rotary drum granulator , dryer, cooler, screening machine, weighing and packaging machine. Whether it is npk production line equipment or organic fertilizer production line equipment, to ensure the quality of fertilizer granules in the later stage, a dryer is needed. With the awareness of environmental protection and energy saving deepening in all walks of life, the spring of the organic fertilizer market will follow. Today we will introduce some tips for choosing a chicken manure dryer. 1. The material and thickness of the chicken manure dryer. When the dryer is...

The difference between granular fertilizer and powder fertilizer processed on organic fertilizer production lines

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   In recent years, more and more fertilizer manufacturers choose to sell more granular fertilizer rather than powdered NPK in the fertilizer market. But why? What's the difference between granular fertilizer and powder fertilizer? In general, the particle size of the boundary is about 0.1mm. Less than 0.1mm particles called powder, particle size in 0.1mm ~ 10mm, more than 10mm particles will caked. In fertilizer manufacturing, why is fertilizer made into pellets? What are the advantages of fertilizer pellets over powders? The control of fertilizer particle size is of great significance to fertilizer storage and transportation. Powdery fertilizer is easy to produce dust in the transportation process, causing pollution and waste, while granular fertilizer is not easy to caking, easy to transport. Some micronutrients will be added to the  NPK production line  to improve the efficiency of compound fertilizer, while powdery fertilizer is easy to absorb moisture and clump...

What is the correct operating procedure for a self-propelled stacker?

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  The  self-propelled overturning machine   is used for the fermentation and overturning of organic waste such as livestock and poultry manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of sludge garbage plants, compound fertilizer plants, organic fertilizer plants, horticultural fields, and mushroom cultivation plants. Suitable for aerobic fermentation, with high efficiency, smooth operation, durability, and even flipping. What is the correct operating procedure for a  self-propelled stacker ? 1. Grasp device functions. Understand the operating methods, protection methods, production capacity, and application scope of the self-propelled tipping machine, understand the effectiveness of all equipment controllers and alarm devices, and be sure to carefully read the "warning" instructions. Pay attention to the safety accidents that may occur if the organic fertilizer e...

Process and equipment configuration of fertilizer production line using waste residue

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  It mainly consists of several steps in the  organic fertilizer production process , including grinding, composting and granulation. The first step in crushing is to crush the raw material. Oil palm empty fruit string should be cut into silk. The optimum length was 3cm, which increased the silk surface area, improved the fermentation speed and shortened the fermentation time. The shell can be cut into particles 3-10mm in size. Oil palm leaves should be chopped as much as possible. In this process,  semi-wet material crusher  is suitable for the crushing of these materials. It can meet the need for efficient and short blending of palm oil waste. Compost It is the whole organic fertilizer production key link. During the fermentation process, a compost machine can be used to ferment the material completely. It is best to control the temperature between 60-75℃ during the composting process. The pH value should be between 5.5 and 8.5. When the final fermentation of ...

Why use organic fertilizer composting machines for large-scale composting

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  Poultry and livestock manure, straw and other materials contain harmful bacteria. After high-temperature fermentation, harmful bacteria can be killed and the occurrence of underlying diseases can be reduced. Grass seeds are often found in the feces of poultry and livestock, especially cattle and sheep. If applied directly, grass seeds can lead to overgrowth of weeds. After high-temperature fermentation, it can kill the rapeseed in the fertilizer. When unfermented materials are applied to the soil, they will automatically begin to ferment, and the high temperature generated by fermentation can cause root burning in crops. Completely decomposed materials will not increase in temperature and can be safely applied to the soil. Composting is the process of mixing poultry and livestock manure, straw, agricultural and forestry waste, and adding fermentation agents to make the materials undergo fermentation and maturation. Why use  organic fertilizer composting machines  for la...

What equipment is required for processing cow manure into organic fertilizer?

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  Cow manure is processed and made into cow manure organic fertilizer. By applying cow manure organic fertilizer, crop yield is increased, the land becomes fertile, and cow manure organic fertilizer can also be sold to increase economic income. This way of reusing waste resources is a win-win situation. What machines are needed to process cow manure into organic fertilizer? Process flow of a complete set of powdered/granular  organic fertilizer production line Cow manure can also be made into organic fertilizer using traditional fermentation methods, but the work efficiency is too slow and there is a risk of incomplete decomposition of cow manure. Cow manure that has not been completely decomposed is considered garbage and cannot be used as fertilizer. So, fermentation is an important step in the processing of cow manure into organic fertilizer. After the successful fermentation of cow manure, the production of cow manure organic fertilizer is successful. The fermented cow man...

The advantages of roller extrusion granulator in fertilizer granulation production line

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    Roller extrusion granulator  is an improved product of the new technology of international  organic fertilizer granulator . The machine is equipped with a machine touch assembly of the pre-continuous feeder and the forced feeding screw feeding hopper connected to the feeding system, ensuring the continuous feeding, abundance and symmetry, which is a crucial step. The uniform arc groove carved on the pair rolls is beneficial to the material biting into the roll, resulting in the arc groove sealing cavity (belt), but also beneficial to the material compaction, reduce the forming pressure of the mechanism and the load of the main engine, and improve the granulation rate. The key structure of the roller pelletizer is the roller and the mold. The belt and pulley are driven by the motor and passed to the drive shaft by the reducer. The open gear works synchronously with the passive shaft. The material is added from the hopper, extruded by the pair of rollers, demoulded...

The granulation process and equipment advantages of a new type of organic fertilizer granulator

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  The new   organic fertilizer granulator   utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thereby achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 80%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount and the higher the speed, the smaller the particle, and vice versa. Suitable for granulation of lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 300 mesh. Typical ...

The granulation process flow of the entire organic fertilizer production line

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  The entire set of   organic fertilizer production line   equipment is mainly made from chicken and pig manure, and fermented with rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria, mixed fermentation. This organic fertilizer can eliminate soil compaction, increase crop yield, and has ripening promoting function. It can be widely used in agricultural production with low application cost and no environmental pollution. Beneficial for improving soil and overcoming soil compaction caused by long-term use of chemical fertilizers. Process flow of  organic fertilizer production line : Step 1: Fermentation: Regardless of the configuration, the fermentation process is absolutely essential for producing organic fertilizers. This involves collecting feces, adding hay and rotten silage to make compost, and letting it ferment. During the fermentation process, a composting machine is used to fully ferment the feces. Modern aerobic comp...

Precautions for the complete set of equipment in the organic fertilizer production line after granulation

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  1. Before starting the  organic fertilizer equipment : because the components of the new equipment have not been run in, the equipment needs to be heated up for the first time when starting, and the general requirement is 40-50 minutes. For specific operation, first raise the temperature to pull the triangle belt of the motor by hand until free, and then pull the motor continuously 8-10 times according to the normal working options. Let's continue to heat up for about 10 minutes. 2, after the boot temperature control: before the boot we have carried out a preliminary temperature control of organic fertilizer equipment,  organic fertilizer production line  in the production process of the material treatment, is determined by the characteristics of the material itself, so, after the boot also need to continue heating, because the normal production needs to continue to add heat; Adjust different temperatures according to different properties of plastics. 3, organ...

Equipment configuration and price of small-scale organic fertilizer production line equipment

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  Small scale   organic fertilizer production line   equipment refers to a complete set of equipment that uses pig manure, chicken manure, and other livestock and poultry manure as the main raw materials to produce organic fertilizers. The entire set of equipment includes the process of fermenting cow manure into organic fertilizer and the process of making organic fertilizer into granules and packaging. Some customers with less investment choose fermentation equipment, crushing equipment, screening equipment, and packaging equipment to form a set of small   organic fertilizer production line   equipment. Small  organic fertilizer production line  equipment is added according to the actual needs and requirements of customers. The equipment used in small-scale organic fertilizer production lines includes flipping machines, drum screening machines, belt conveyors, horizontal mixers, crushers, etc. Compared with the granular organic fertilizer production ...

What should be noted for temperature control of organic fertilizer equipment?

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   What matters should we pay more attention to in the temperature control of the first test machine of organic fertilizer equipment? In the past two years, the demand for organic fertilizer equipment has also increased year by year, so the standard operation of  organic fertilizer production line  has become the focus of attention, the first operation of organic fertilizer equipment precautions and some operational details and use process matters are as follows: First of all, the start-up preparation of organic fertilizer equipment: The first use of organic fertilizer equipment, because the new equipment components have not been run in, so the first start of the equipment pre-heating treatment is very important. The pre-heating process generally requires about half an hour to 40 minutes. The detailed operation method is: ① the temperature is raised to pull the motor triangle belt by hand until free, and the motor is pulled continuously 8-10 ...

The walking stacker is the main equipment for producing bio organic fertilizers

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  The   walking overturning machine   is the main unit of specialized equipment for producing bio organic fertilizers. The machine adopts a four-wheel walking design, which can move forward, reverse, and turn, and is operated and driven by one person. During driving, the entire vehicle rides on a long strip of fertilizer foundation that has been pre stacked. The rotating blade shaft mounted under the frame flips, fluffiens, and moves the fertilizer raw materials. After passing by, the vehicle tampers with new strip piles. Operations can be carried out in open areas or in workshop greenhouses. The advanced fermentation process adopts microbial good fermentation, and is designed based on the principle of good fermentation, giving the fermentation bacteria space to fully exert their functions. Ground composting and fermentation  organic fertilizer production equipment , with a walking overturning machine installed with a drum and blade shaped teeth, is mainly used for f...