Fertilizer production equipment info

   Now more and more investors have entered the organic fertilizer industry, but many users only have a simple understanding of the organic fertilizer industry and have no actual production. Therefore, there are still many problems in the process of investment. So how much is the full set of  organic fertilizer equipment ? How to determine it? In fact, customers will find a lot of opinions about how much, because each customer's situation is different, and there is no standard conclusion. For example, the annual output and production process of customer A and customer B are basically the same, but the raw material of customer A is dry chicken manure, and the raw material of customer B is wet chicken manure, then customer B must purchase a solid-liquid separator, and customer A does not. Then the price difference comes out. Therefore, the input of the  organic fertilizer manufacturing process  should be determined according to the actual situation. A complete org...

  Granule making machine is the key part of  NPK fertilizer manufacturing process . Sometimes, in order to save costs, some enterprises often just choose the granulation equipment suitable for production. Granulator is a machine which granulates animal manure, straw, wood and other materials into solid particles. So today, granulators are used not only in industry, but also in chemistry and agriculture. According to our research on  NPK fertilizer granulator  in the market, pelletizing equipment includes organic fertilizer granulator, disc pelletizer, rotary drum granulator, pulverized coal granulator, etc. Do your homework before buying the right granulator. In fact, when choosing a granulator, consideration should be given to the raw material, moisture content of the material, shape and size of the particles and other issues. In chemical fertilizer industry, granulating machine can be divided into two parts: Organic fertilizer granulator and compound pellet granula...

  The working principle of the   roller extrusion granulator   is based on physical extrusion and bonding mechanisms. Its core components are a pair of rotating rollers, usually composed of two cylindrical rollers with equal diameters, which are installed parallel to the machine frame and can rotate independently. These rollers are usually made of wear-resistant materials, such as high-strength steel, to withstand continuous material processing. When the  roller extrusion granulator  is working, the raw materials are evenly fed between the two rollers through the feeding system. As the roller rotates, the raw material is subjected to pressure from two directions. This pressure first flattens the raw material, and then as the roller rotates further, the raw material is pushed towards the edge of the roller, where it begins to bond into a ball due to the action of pressure and friction. In order to form uniform particles, there is usually a certain gap between the...

  The effectiveness of pig manure fertilizer is influenced by the granulation process of   organic fertilizer granulators , mainly reflected in the following aspects: Fertilizer release rate: The pig manure fertilizer produced by wet  organic fertilizer granulators  usually has a slower release rate of fertilizer efficiency because the addition of water helps to maintain the stability of nutrients in the fertilizer. This is beneficial for long-term crop growth and soil improvement. The pig manure fertilizer produced by dry granulation has a fast release rate of fertilizer efficiency, which is suitable for the short-term rapid growth needs of crops, but may require more frequent application. Nutrient utilization efficiency: Wet granulation, due to its slow fertilizer release characteristics, helps to improve nutrient utilization and reduce nutrient loss, especially for nutrients such as nitrogen and phosphorus. Dry granulation may lead to rapid loss of some nutrients ...

  The use of   organic fertilizer turning machines   has brought multiple benefits in the production of organic fertilizers: Improve fermentation efficiency: The organic fertilizer turning machine can quickly and evenly turn chicken manure, promote oxygen to enter the pile, accelerate microbial decomposition activity, and shorten the fermentation cycle. Improving compost quality: Regularly turning over the compost helps maintain its breathability and humidity, making the fermentation process more thorough and producing organic fertilizers of higher quality with more balanced nutritional content. Reduce labor intensity: The traditional manual turning method has a high labor intensity, while the use of  organic fertilizer turning machines  can significantly reduce the physical burden on workers and improve work efficiency. Energy and cost savings: Modern turntables usually adopt mechanized and automated operations, reducing labor costs and saving energy consumptio...

  Can manure straw be used as organic fertilizer if it is not decomposed? The answer must be "no". Only when the manure is completely decomposed by  compost turning machine , and then made into organic fertilizer, the seedlings will not burn and rot. Most of the diseases and insect pests were killed by high temperature fertilizer. Fermentation turner is the best choice for organic fertilizer manufacturers. After harmless treatment by  organic fertilizer manufacturing process , organic fertilizer eliminates harmful bacteria and insect eggs, decomposes and transforms organic protein in a short period of time, has no odor, and commercial fertilizer is easy to transport. However, the general self-made fertilizer has the characteristics of long stacking time, low harmless degree, large amount of harmful bacteria, viruses, insect eggs and weed seeds, easy to burn roots and seedlings, and can not be sold as commercial fertilizer. Therefore, organic fertilizer manufacturers will ...

  Mushroom residue is the product of mushroom planting. There is no reasonable way to use the residue in many mushroom planting bases, which leads to waste. Now  NPK fertilizer granulator  manufacturer will introduce how to recycle through mushroom residue organic fertilizer production line. Mushroom residue can be returned to farmland after recycling, and there is no place for disposal of the former waste mushroom residue. Through the treatment of organic fertilizer production process, the substrate nutrient soil can be fermented into a substrate, and the price per ton can be sold to a higher price. So how can waste mushroom residue be made into matrix nutrient soil. The method of making mushroom residue into substrate is introduced below. Mushroom dregs are usually used as mushroom culture materials with cottonseed shell as the main component. They are eliminated after being planted and can be used as soilless culture media. The unit weight is 240 kg / M 3. Because ther...

  The double shaft mixer specially designed and produced by our factory is a new type of equipment based on the original mixer. The mixer is mainly used in organic fertilizers,  NPK fertilizer manufacturing process  and dust collectors in thermal power plants. It can also be used in chemical metallurgy, mining, building materials and other industries. The newly produced double shaft mixer has the characteristics of high mixing efficiency and less floor space. The spiral blade (mixing blade) is made of high wear-resistant special alloy or composite ceramic, which has long service life. Structural advantages of double shaft mixing machine 1. The shell of double shaft mixer is mainly composed of plate and section steel. It is welded in the factory and assembled with other parts, which is the support of double shaft mixer. The shell is tightly sealed, and there will be no fly ash floating and leakage. 2. The water-adding and humidifying piping is mainly composed of pipes, joi...

  The workflow of a pig manure   organic fertilizer granulator   usually includes the following steps: Raw material preparation: Firstly, it is necessary to collect pig manure and perform preliminary processing such as crushing, screening, and mixing to ensure the homogeneity and suitability of the raw materials. Raw material pretreatment: Pig manure is crushed by an  organic fertilizer crusher  to achieve moderate particle size, which facilitates the subsequent granulation process. As needed, an appropriate amount of water and adhesive can be added to adjust the moisture content and bonding properties of the raw materials. Raw material transportation: The crushed and pretreated pig manure is fed into the hopper of the organic fertilizer granulator through a conveyor belt. Granulation molding: Pig manure flows from the hopper into the working chamber of the  organic fertilizer granulator , and under the compression of the rotating spindle and mold, it forms...

  What equipment is included in the complete set of chicken manure   organic fertilizer equipment The complete set of chicken manure  organic fertilizer equipment  usually includes the following main parts: Chicken manure collection and pretreatment system: This system is responsible for collecting chicken manure and performing preliminary processing, such as removing large foreign objects, crushing chicken manure, etc., for subsequent processing. Fermentation system: Chicken manure contains high levels of nitrogen and other nutrients, but may also contain pathogens and weed seeds. The fermentation system can promote the growth of beneficial microorganisms, decompose organic matter, kill pathogens and weed seeds, and convert them into stable organic fertilizers by controlling temperature, humidity, and ventilation. Drying and screening system: Fermented chicken manure usually contains high moisture content, which needs to be reduced through drying equipment to achiev...

  The process of fermenting sheep manure into organic fertilizer by   organic fertilizer equipment   mainly includes the following key steps: Raw material pretreatment: Raw material collection: Collect fresh sheep manure to ensure no pollution and avoid impurities such as plastic and metal. Raw material crushing: Use a crusher to crush sheep manure to increase its surface area and promote microbial decomposition. Preparation before fermentation: Adjusting moisture: Based on the initial moisture content of sheep manure, add water appropriately to achieve a level suitable for microbial activity, usually maintaining a moisture content of 50% -60%. Adjusting the carbon to nitrogen ratio: By adding carbon source substances such as straw and sawdust, the carbon to nitrogen ratio of sheep manure can be adjusted. The recommended carbon to nitrogen ratio is generally 25:1 to 30:1. Microbial inoculation (optional): To accelerate the fermentation process, specific microbial agents c...

  In recent years, the large-scale application of chemical fertilizers has severely damaged the soil structure and affected the yield and quality of agricultural products. The  organic fertilizer manufacturing process  processes cow dung, and the organic fertilizer produced by the fermentation compost turning machine can improve the damaged soil structure, improve the quality of agricultural products, and protect the ecological environment. Introduction of cattle manure fermentation turner Compost turning machine  can transform cow manure, agricultural waste, domestic garbage sludge and other wastes into organic fertilizer to improve soil properties. The advanced fermentation technology of cattle manure composting dumper is microbial aerobic fermentation. The compost turner is designed according to the principle of aerobic fermentation, so that the fermentation bacteria can give full play to its function. If the compost pile is too high, anaerobic state will be forme...

  The user has purchased  NPK fertilizer manufacturing process , and after the installation of the equipment, it needs to carry out trial run or trial production. In the process of trial production, we need to constantly adjust and modify to produce high-quality and qualified fertilizer materials. So what should we pay attention to in the process of fertilizer production equipment operation? What should be paid attention to in the installation and commissioning of fertilizer equipment 1. Attention should be paid to the installation of  fertilizer equipment , which should be installed on a horizontal concrete foundation and fixed with anchor bolts. 2. When installing fertilizer equipment, the main body should be vertical to the horizontal. 3. After installation, check whether the bolts of each part are loose and whether the main engine compartment door is tight. If so, tighten it. 4. We should carry out according to the power of fertilizer equipment, and configure the powe...

   In the  fertilizer production equipment  installation and maintenance, as long as the mechanical products are required to check and maintain regularly, otherwise it will certainly reduce the life of the machine, and will bring a lot of hidden dangers. So whether it's  manufacturing of npk fertilizer  or organic fertilizer production, don't be afraid of trouble, and don't be afraid to spend money in maintenance. Don't save trouble now, it will come and go. The maintenance of the machine is an important and regular work. It should be closely coordinated with its operation and overhaul. There should be full-time personnel on duty for inspection. The details of the installation and maintenance of the organic fertilizer production line equipment are as follows. Installation and test run 1. The equipment of the  organic fertilizer production line  should be installed on a horizontal concrete foundation and fixed with anchor bolts. 2. Pay attention to...

  The 10000 ton/year   organic fertilizer production equipment   is a comprehensive system that typically includes multiple key equipment and process flows to ensure efficient production and quality of organic fertilizers. The following is a detailed answer about the main components and characteristics of the 10000 ton/year organic fertilizer production equipment: Main supporting equipment for 10000 tons/year organic fertilizer production equipment Fermentation and flipping machine: This equipment is the core equipment in organic fertilizer production, used for the fermentation and flipping of materials. It has the advantages of high accumulation of fermentation materials, large flipping yield, and thorough flipping of materials, making it suitable for large-scale organic fertilizer fermentation. The power of the equipment varies according to production needs, with common motor powers ranging from 7.5kw to 11.0kw. Organic fertilizer crusher : used to crush fermented mater...